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The "Waste Pain" of Traditional Beveling
In industries such as coal mining machinery, mining machinery, steel structures, and shipbuilding, traditional beveling processing generally faces two core pain points:
1. Severe Plate Waste:
When bevels are cut directly from a full sheet, space must be reserved to avoid collisions. This creates large amount of internal area becomes a "waste trap," resulting in a utilization rate generally less than 80%.
2. Thermal Deformation and Poor Precision:
Excessive heat buildup during cutting leads to deformation and low yield rates.It also makes it difficulties in maintaining bevel angles and surface quality, which affects welding results negatively.
Han's Laser Visual Secondary Bevel Cutting: A Breakthrough Approach
To address the persistent shortcomings of traditional beveling, Han's Laser has launched a visual secondary beveling laser cutting machine.
This solution introduces a “secondary beveling + dual-vision coordination” process, designed to bypass the waste of full-sheet nesting while achieving high precision and excellent cut quality—reshaping the entire bevel cutting workflow.
Key Advantages of Visual Secondary Beveling
1. 17%+ Material Savings, Direct Cost Reduction
The pain point of traditional full-plate beveling is sacrificing the plate for the sake of the bevel. However, a visual secondary beveling laser cutting machine offers secondary processing, bypassing the "waste trap" of full-plate nesting. Material utilization has increased from less than 70% to over 87%, significantly reducing material costs.
2. Dual-Vision Precision: 0.2° Accuracy
The machine integrates a monitoring camera (for coarse positioning) and a line-profile scanning camera (for fine positioning).
By capturing real-time data on workpiece contours, positions, and orientations, the system ensures 0.2°-level precision, supporting highly accurate laser bevel cutting.
3. No Thermal Deformation, Yield Rate Increases by 50%
Unlike plasma, flame, and full-plate cutting, which generate significant heat accumulation and stress deformation, the "secondary processing" mode eliminates the risk of thermal deformation. This ensures workpiece dimensional stability, increases yield by 50%, and significantly reduces waste, ensuring higher quality.
4. Fully Automated Workflow, Lower Labor Costs
With optional automatic loading, unloading, and stacking robots, the machine supports a complete automated cycle:
Loading → Coarse Positioning → Fine Positioning → Cutting → Unloading → Stacking.
This reduces manual intervention, speeds up production, and further saves energy and labor costs.
5.Dual-Swing AB Axis for Stable, Smooth Bevels
Equipped with a high-performance dual-oscillating beveling cutting head. Combined with precise guidance from a dual vision system, this ensures a stable and controllable cutting process. Processing accuracy is higher, and the bevel cross-section is smoother and flatter. The quality far exceeds that of traditional plasma and flame beveling processes, providing a perfect interface for subsequent welding.
A Reliable Cost-Saving Choice for Multiple Industries
A cost-saving tool for beveling. Suitable for coal mining machinery, mining machinery, steel structures, shipbuilding, construction machinery, and other fields. It can replace traditional plasma/flame cutting in a wide range of fields. Its advantages are particularly prominent in high-volume, high-precision beveling applications, achieving higher precision, higher quality, and lower overall costs.
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